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AV Flexologic Corrugated

AV Flexologic has developed high-end mounting machines corrugated plates. The wide-ranging portfolio includes solutions for mounting and proofing plates onto corrugated mylars. The corrugated postprint mounters are advanced with unique features in the industry and guarantee high-quality printing. They produce round and flat corrugated mounters based on your needs.

SAMM POSTPRINT

OPTIMOUNT 3000

FLATMOUNT

SAMM PREPRINT

The Automatic SAMM Postprint is the most advanced mounter for mounting flexo plates onto mylars. The machine mounts and proofs the flexo plates with extreme accuracy.

SAMM Postprint Features

SAMM Postprint

  1. Image Recognition software
  2. Measures the exact position of the mounting marks before and after mounting.

  3. One size fits all cylinder
  4. The software automatically calculates any distortion which is then digitally compensated. This one mounting drum is thus suitable for all presses.

  5. Robotic positioning
  6. The plate is positioned extremely accurately using the Image Recognition and the vacuum table which fixates the plate in the correct position.

  7. Proofing cylinder
  8. After mounting the proofing cylinder is automatically brought to the correct position for pulling a proof.

  9. Pressure roller
  10. Ensures mounting with equal pressure and without air inclusions

  11. Quality Report
  12. The mounting marks are checked and a digital PDF report is created.

  13. Motorized HD cameras
  14. After importing the coordinates of the mounting marks, the HD Ethernet cameras move automatically into the exact position

  15. Laser pointers
  16. Indicators of where the mounting marks are located for placing easily the plates.

The Optimount mounts efficiently flexo plates onto mylars for the corrugated postprint industry. The Optimount is also equipped with a proofing cylinder for proofing the printing marks.

Optimount’s Features

optimount

  1. Overlay System (patented)
  2. Once the first plate is on the right position, a snapshot can be taken and used semi-transparently for the next plates.

  3. One size fits all cylinder.
  4. The software automatically calculates any distortion which is then digitally compensated. This one mounting drum is thus suitable for all presses.

  5. Pressure roller
  6. Ensures mounting with equal pressure and without air inclusion

  7. Motorized HD cameras
  8. Ultra high definition cameras moving to the exact position of the mounting marks.

  9. Proofing cylinder
  10. After mounting the proofing cylinder is automatically brought to the correct position for pulling a proof.

  11. Mirror mounting
  12. The mirror enables the user to mount without markings

  13. Quality Report
  14. The mounting marks are checked after mounting and a PDF is automatically created

The Flatmount is a premier flat flexo plate mounting machine for mounting on mylars. Mounting with Flatmount is very easy and quick, while it maximizes efficiency and reduces costs.

Flatmount’s features

flat mount

  1. Overlay System (patented)
  2. Once the first plate is on the right position, a snapshot can be taken and used semi-transparently for the next plates.

  3. HD Ethernet cameras
  4. Ultra high definition cameras moving to the exact position of the mounting marks.

  5. Camera encoders and keypad
  6. The cameras can be controlled by encoders for quick adjustments. The operator can insert commands through the touchpad.

  7. Digital calibration of camera beam
  8. The camera images are used to create a lookup table to digitally ‘straighten’ any deviations in the camera beam.

  9. Laser pointers
  10. Indicators of where the mounting marks are located, enabling quick positioning

The SAMM 2500 is a semi-automatic flexo plate mounting machine for the corrugated preprint industry. The machine automatically places the plate accurately providing high-quality results.

Features

SAMM preprint

  1. Image Recognition
  2. The position of the mounting marks is measured and the plate is placed accurately (5μm) based on that.

  3. Vacuum table
  4. To ensure maximum accuracy, the vacuum system fixates the plate to the robotic table before positioning

  5. Pressure roller
  6. Ensures mounting with equal pressure and without air inclusion

  7. HD Ethernet cameras
  8. Ultra high definition cameras moving to the exact position of the mounting marks.

  9. Touchscreen
  10. The machine is equipped with 2 touchscreens for easily creating, selecting and storing jobs.

  11. Laser pointers
  12. Indicators of where the mounting marks are located for placing easily the plates.

  13. Overlay System (patented)
  14. Once the first plate is on the right position, a snapshot can be taken and used semi-transparently for the next plates.

  15. Digital calibration of camera beam
  16. The camera images are used in a calibration procedure to create a lookup table to digitally ‘straighten’ any deviations in the camera beam, down to 10 μm over the entire width of the camera beam/sleeve